Shot Peening Machines

Product Details:

MEC CNC bead peening machine is designed for effective peening on aero engine component (Blade Airfoils). To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion.The system has capacity to peen upto 48" length of blade.

SYSTEM FEATURES & BENEFITS

Standard:

• 2-axis servo controlled reciprocation
• Variable speed turntable rotation
• Work car with manual winch for ease of job loading approach
• High volume pressure tank for long duration peening
• Quick change & accurate positioned 6 peening nozzles
• Colored touch screen HMI &Siemens PLC panel
• Efficient reclaimer with screening
• Easy part fixture change over

Optional:

• Automatic shot peening media adder
• Closed loop air pressure control
• Magnetic separator
• Rotary lance drive
• Spiral type shot separator
• Vibratory sieve classifier unit
• Motorized work car movement

Product Details:

To carve a niche in the market; our firm is actively engaged in offering 7 Axis Robotic Shot Peening Machine to our valuable clients. This machine can perform the peening job up to maximum size of 1500mm. The offered machine is designed with utmost precision and accuracy to meet all the standards laid down by the industry. It is available in various specifications and can be further customized according to the needs of the clients. Moreover, customers can avail this at rock bottom price.

Features:

• Long functional life
• Compact design
• Easy to install and use

MEC 7-axis Robotic Shot peening machine is designed to peen bucket root & profile blade for steam turbine. To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength, enhance lubricity by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion. Machine is suitable for peening job of maximum size upto 1500mm.

Standard:

• 6-axis fanuc robotic gun manipulation
• Door mounted 3 turntables.
• Turntable drive synchronized as 7th axis of robot.
• 3 Jobs can be peened simultaneously
• Very high production machine
• Quick clamping/de-clamping pneumatic fixtures
• Vibratory sieve classifier unit for size classification
• Spiral type separator for shape classification.
• Quick change & accurately positioned 4 peening nozzles
• Colored touch screen HMI & Siemens PLC panel
• Mechanical grit recovery system
• Easy part fixture change over
• Closed loop air pressure regulator
• Shot flow control magna valve – 4 nos
• Dual pressure chamber for continuous peening

Optional:

• Automatic shot peening media adder
• Rotary lance drive
• 2nd door with turntable as 8th axis.
• Custom part holding fixtures

Additional Information:

• Packaging Details: MEC Robotic Shot peening machine is designed for effective peening on components used in Aerospace, Aero engine components, Oil & gas, Gas turbine, Automotive, etc applications and is compliant with SAE AMS-2432, MIL-S-13165 standard & all major OEM computerized peening specifications. To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength by creating small pores, increase life of components and prevent galling, fretting, cracking & corrosion Customization is possible with different variants suitable for suction blasting, pressure blasting and wet blasting

Product Details:

Being a leading name in the industry, we are providing an exclusive range of Cnc Ceramic Bead Shot Peening Machine. This machine is engineered with utmost care to peen 3 – 5 bucket profile blade for the gas turbine simultaneously. The offered product is made by using fine grade components at our technologically equipped manufacturing unit under the supervision of experts. Our team of adroit professionals stringently check this machine on several parameters to ensure its durability and high-efficiency. Moreover, customers can avail this at cost effective rates.

Features:

• Long service life
• Quality approved
• Easy installation

MEC 2-axis CNC ceramic peening machine is designed to peen simultaneously 3 – 5 bucket profile blade for gas turbine. To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength, enhance lubricity by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion. machine is suitable for peening job of maximum size 1000mm [L] x 500mm [w].

SYSTEM FEATURES & BENEFITS

Standard:

• Large work envelope in cabinet
• Programmable 2-axis servo controlled gun mover
• Workcar mounted 5 turntables.
• Workcar extended outside of cabinet for easy loading
• Turntable speed variable as per peening intensity
• 5 Jobs can be peened simultaneously
• Very high production machine
• Vibratory sieve classifier unit for size classification
• Quick change & accurate positioned 15 suction blast guns
• Independent control of blasting guns
• Colored touch screen HMI & Siemens PLC panel
• Pneumatic grit recovery system
• Mechanical grit recovery system
• Efficient reclaimer with screening
• Easy part fixture change over
• Closed loop air pressure regulator

Optional:

• Automatic shot peening media adder
• 2nd boor with turntable as 8th axis.
• Custom part holding fixtures
• Spiral type shot separator for shape classification

Product Details:

Since the inception of our company, we are engaged in the providing best quality 8 Axis Robotic Shot Peening Machine. This machine is provided with high volume pressure chamber which allows peening for a longer duration. The product is designed at our hi-tech production unit by utilizing the superior quality components and advanced techniques in sync with industrial quality norms. The offered range is accurate in dimension and easy to install which is designed keeping in mind the universal quality standard.

Features:

• Easy maintenance
• Abrasion resistant
• High tensile strength

MEC's 8-axis Robotic Shot/SCCW peening machine is designed to peen bucket root for gas turbine. To generate the controlled compressive stress to the surface and to enhance the surface properties, increase fatigue strength, enhance lubricity by creating small pores, increase life of components and prevent galling, ferreting, cracking & corrosion. Machine is suitable for peening job of maximum size 1000mm [L] & 500mm [W].
8-Axis Robotic Shot Peening Machine

Standard:

• 6-axis ABB robotic gun manipulation
• Servo indexing table with 2 turntable positioning..
• 2 Turntables synchronized as 7th& 8th axis of robot
• One job peening inside the cabinet while other at loading
• Large work envelope in cabinet
• Very high production machine
• Vibratory sieve classifier unit for size classification
• Quick change & accurate positioned 2 peening nozzles
• Independent control of blasting guns
• Colored touch screen HMI & Siemens PLC panel
• Pneumatic grit recovery system
• Mechanical grit recovery system
• Efficient reclaimer with screening
• Easy part fixture change over
• Closed loop air pressure regulator
• Shot flow control magna valve – 4 nos
• High volume pressure chamber for long duration peening

Optional:

• Automatic shot peening media adder
• Rotary lance drive
• Custom part holding fixtures
• Spiral type shot separator for shape classification
• Other media like, nickel granules, SCCW, etc can be used.

Product Details:

MEC automatic glass bead Shot Peening Machine is designed to peen API threads of drilling components as per MIL-S-13165 standard. To provide two axes shot peening operation for the generation of controlled compressive stress and to improve the galling resistance of the internal & external threads roots on the pipes at both ends. Machine is suitable for peening job of maximum size 12 mtrs [L] &12" Dia.

Standard:

• Pneumatic operated front door for easy loading
• Motorized roller arrangement for job rotating
• 2 Controlled speed gun manipulation for OD & ID peening
• Quick change OD & ID peening pressure nozzles
• Large work envelope in cabinet
• High production machine
• Offline vibratory sieve classifier unit for size classification
• Offline spiral type separator for shape classification
• Gravity feed grit recovery system
• Easy part pixture change over
• Work car movement for extended length of job
• High volume pressure chamber for long duration peening

Optional:

• Automatic shot peening media adder
• Rotary lance drive.
• Shot flow control magna valve
• Custom part holding fixtures

Product Details:

We are amongst the recognized names in the industry instrumental in providing Glass Bead Shot Peening Machine. The offered peening machine provides controlled blasting process, which increases the fatigue life of various auto material subjected. The product is made at our technologically equipped unit by making use of premium quality components under the guidance of adroit professionals. It is made in accordance with the set industrial standards is highly reliable.  Moreover, customers can avail this from us at a nominal price.

Features:

• Low power consumption
• High load bearing capacity
• Less maintenance required

MEC automatic glass bead peening machine is designed to peen API threads of drilling components as per MIL-S-13165 standard. To provide manual shot peening operation for the generation of controlled compressive stress and to improve the galling resistance of the internal & external threads roots on the pipes at both ends

Standard:

• Workcar & manual turntable for job loading
• Quick change OD & ID peening pressure nozzles
• Gravity feed grit recovery system
• Easy part fixture change over
• High volume pressure chamber for long duration peening
• Shot flow control magna valve

Optional:

• Automatic shot peening media adder
• Rotary lance drive
• Custom part holding fixtures